浙江爱马斯 | 机器人床垫生产线解决方案优质提供商
日产600张床垫机器人生产线

产品介绍
Product Introduction

本条床垫生产线解决方案采用优质的不锈钢材质制作而成，使用寿命长达10年以上。可以实现多层不同厚度床垫生产过程中自动上料、自动床垫复合、自动检测、自动包装等功能。自动化程度高，一套流水线一天（10H）可以实现600个床垫的加工工作，大大节省了人工成本。

生产工序以及预算

预算成本

生产效率：50S秒可组装一张床垫
综合可节省人力：12人
投资回报年限：1-2年
预算成本：机器人床垫复合系统350-450万
辊筒输送线80-90万
床垫围边机48-150万
包装机20-60万
组装线体占地面积：约1500m²

工序介绍

⇩AGV自动输送床网、面料、填充料(海绵等)到位
⇩床芯机器人自动上线
⇩自动贴入RFID
⇩自动喷胶(PUR或热熔胶)
⇩复合虎口围条
⇩二次喷胶(PUR或热熔胶)
⇩机器人自动纠偏精准贴合底面料
⇩一次围边
⇩三次喷胶
⇩机器人贴合填充层
⇩四次喷胶
⇩机器人自动纠偏精准贴合顶面料
⇩自动压合
⇩自动导入床垫信息到RFID上
⇩二次围边
⇩AI自动检验
⇩PE膜包装+牛皮纸包装
⇩自动码垛机
⇩AGV自动入库

⇩AGV automatically transports bed frames, fabrics and filling materials (such as foam) to the designated positions
⇩Core mattress robot automatically goes online
⇩RFID tags are automatically attached
⇩Automated adhesive application(PUR or hot melt glue)
⇩Composite of tiger mouth edge
⇩Secondary adhesive application(PUR or hot melt glue）
⇩Robot automatically aligns and accurately adheres bottom fabric
⇩First time tape edge
⇩Third adhesive application
⇩Robot applies filling layer
⇩Fourth adhesive application
⇩Robot automatically aligns and accurately adheres top fabric
⇩Automatic compression
⇩Bed mattress information is automatically imported to RFID
⇩Second time tape edge
⇩Al conducts automatic inspection
⇩PE film packaging + cowhide paper packaging
⇩Automatic stacking machine
⇩AGV automatically enters storage

技术特点

采用计算机智能控制系统导入 RFID 芯片技术，MES 管理系统及全自动化生产设备，MES、WMS 等管理系统，结合机器人自动生产线，使生产无人化、智能化。
Adopt computer intelligent control system, import RFID chip technology, MES WMS and other management systems, and combine with robot automatic production line to make production as unmanned and intelligent as possible

整体自动化程度高，建立生产控制中心 PCC，和 MES 系统集成，通过大屏实现床垫生产过程信息的实时查看以及现场生产的可视化监控，具有较高的展示效果。
The overall degree of automation is high. The production control center PCC and MES system integration are established to realize the real-time viewing of mattress production process information and ready-made visual monitoring through the large screen, which has high display effect.

通过打造床垫的数字孪生技术车间，实现床垫生产、仓储、运输、销售、售后的全生命周期过程的实时监控和快速追溯。
By building digital workshop for mattresses, we can realize the real-time monitoring and rapid tracing of the whole life cycle process of mattress production, storage, transportation, sales and after-sales

整体布局紧凑合理，材料、成品都可用 AGV 小车自动配送及入库。
The overall layout is compact and reasonable, and materials and finished products can be automatically distributed and stored by AGV trolleys

随着产品定制时代的到来，可让客户随时在网上查看到定制产品的实时信息
The overall layout is compact and reasonable. Materials and finished products can beautomatically delivered and warehoused by AFV trolley 。With the arrival of the era of product customization, customers can see the real-time information of customizednproducts on the Internet at any time.