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一、产品简介:
砂浆渗透仪是我公司依据行业标准JGJ70-90《建筑砂浆基本性能试验方法》而设计的仪器。用于测定防水砂浆的抗渗性能,进行掺有防水剂的砂浆与基准砂浆的对比试验。根据液压原理进行设计,以电动机拖动水泵施压,通过管道与压力容器、控制阀、试模座等连接。压力由水泵输出进入压力容器。然后输送到各试件系统进行加载试验。管路中装有电接点压力表和电气控制系统,通过对电接点压力表内的电触点的调节,可以使压力在0.1-1.5MPa的规定范围内进行恒压试验。
Product introduction:
Mortar penetrometer is an instrument designed by our company based on the industry standard JGJ70-90 "Basic Performance Test Method for Construction Mortar". It is used to determine the impermeability of waterproof mortar, and the comparative test of mortar mixed with waterproofing agent and benchmark mortar is performed. It is designed according to the principle of hydraulic pressure. The pump is driven by an electric motor to apply pressure, and is connected to a pressure vessel, a control valve, and a mold base through a pipeline. The pressure is output by the water pump into the pressure vessel. Then it is transported to each specimen system for loading test. An electric contact pressure gauge and an electric control system are installed in the pipeline. By adjusting the electric contacts in the electric contact pressure gauge, the pressure can be constant pressure test within the specified range of 0.1-1.5MPa.
二、技术参数:
★允许大压力:1.5MPa(147*10*10*10pa)。
★柱塞直径:10mm。
★柱塞行程:10mm。
★柱塞往复频率:154次/分。
★流量:0.11升/分。
★上口直径:70mm。
★下口直径:80mm。
★高:30mm。
★一次试验件数:6个。
★工作方式:自动恒压和手动恒压。
★电动机型号:AO2-56241MB14 。
★功率:90W。
★转速:1300转/分。
★外形尺寸:550*500*810mm。
★整机重量:约75公斤。
Technical parameters:
★ Allowable large pressure: 1.5MPa (147 * 10 * 10 * 10pa).
★ Plunger diameter: 10mm.
★ Plunger stroke: 10mm.
★ Plunger reciprocating frequency: 154 times / minute.
★ Flow: 0.11 l / min.
★ Top mouth diameter: 70mm.
★ Lower mouth diameter: 80mm.
★ Height: 30mm.
★ Number of test pieces at a time: 6 pieces.
★ Working mode: automatic constant pressure and manual constant pressure.
★ Motor model: AO2-56241MB14.
★ Power: 90W.
★ Speed: 1300 rpm.
★ Dimensions: 550 * 500 * 810mm.
★ Machine weight: about 75 kg.
三、操作规程:
★试验时,水压从0.2MPa开始,以后每隔8小时增加水压0.1MPa,并随时注意观察六个试件上端的情况。
★当六个试件中有三个试件的端面上有压力水渗透出来时,记下此时的水压作为试验的压力值,按下功能键“F”停机。
★在试验过程中,如需了解自动升压后试验设定的时间,按“D”键,返回按“C”键。
★在试验过程中有异常情况需要停机,则按下功能键“F”。
★经常检查水桶内水的情况,随时加水。
★试验结束后,关闭电源开关,通过放水咀放空蓄水罐内的水。
★将注水咀的螺帽拧下,同时打开1—6号六个试模的截门,用漏斗把蓄水罐灌满水。
★用水充满试模底盘,关闭1—6号六个试模的截门,打开0号水阀截门。
★把装好试件的试模可靠的紧固在仪器上。
★打开电源开关,此时数字显示为“00.000”。
★设定试验大压力值。按下功能键“C”分别输入“1”、“2”、使显示器显示为“PO 120”,按“A”键确认,按“B”键清空、重新输入。
★设定自动升压时间。按下功能键“D”,按下数字键“8”使显示器显示为“E0 800”,按“A”键确认,按“B”键清空,重新输入。
★按下启动开关。
★按功能键“E”仪器进入工作状态,开始加压,直到回水咀水流成线后,再打开1—6截门,并将0号水阀截门关闭。显示器显示的前二位为设定压力值,后两位显示实测压力值。
Third, the operating procedures:
★ During the test, the water pressure starts from 0.2 MPa, and the water pressure is increased by 0.1 MPa every 8 hours, and the upper end of the six test pieces should be observed at any time.
★ When pressure water permeates from the end faces of three of the six test pieces, record the water pressure at this time as the test pressure value, and press the function key "F" to stop.
★ During the test, if you need to know the time set for the test after the automatic boost, press the "D" key, and return to the "C" key.
★ During the test, if there is an abnormal situation that needs to be stopped, press the function key "F".
★ Check the water in the bucket frequently and add water at any time.
★ After the test, turn off the power switch and empty the water in the water storage tank through the drain nozzle.
★ Unscrew the nut of the water injection nozzle, and simultaneously open the cut-off doors of the six test molds No. 1 to 6, and fill the water tank with a funnel.
★ Fill the test mold chassis with water, close the shut-off gates of the six test patterns No. 1 to 6, and open the shut-off gate of the No. 0 water valve.
★ Reliably fasten the test mold with the test piece installed on the instrument.
★ Turn on the power switch, and the number is displayed as "00.000".
★ Set the test pressure value. Press function key "C" to enter "1" and "2" respectively, so that the display shows "PO 120", press "A" to confirm, press "B" to clear and re-enter.
★ Set automatic boost time. Press function key "D", press number key "8" to make the display display "E0 800", press "A" key to confirm, press "B" key to clear and re-enter.
★ Press the start switch.
★ Press the function key "E", the instrument enters the working state and starts to pressurize until the water in the return nozzle flows into the line, then open the No. 1 to No. 6 gate and close the No. 0 water valve. The first two digits displayed on the display are the set pressure value, and the last two digits display the measured pressure value.
四、使用方法:
★旋下压力容器上的注水嘴的螺栓,在工作台面上同时打开7只阀门,将洁净的清水注入压力容器内,观察0号控制阀放水管出水流畅,然后关闭0号控制阀,直至注满溢出为止,再将螺栓装上拧紧。
★向进水箱注满清水。
★将水泵上二异柱螺母拆下,拔出上挡板及水泵柱塞,向泵内注满清水,再按原方向装上即能开机正常工作。
★调节电接点压力表至1.5兆帕位置上。
★通电,启动电源开关,使水泵能正常运行(应无冲击现象)观察6个试模座出水是否正常,直至无气泡为止。
★逐个关闭控制阀,观察压力表压力是否上升,排除一切泄漏故障,使压力能稳定在所调节的范围内。
★按标准试验方法,将试模逐个安装**位,初步不可拧紧,打开各个试模控制阀门,观察各个试模座泄出水为止,拧紧螺母,调整好欲按要求试验压力的电接点压力表,即可正常工作。
Fourth, use method:
★ Unscrew the bolts of the water injection nozzle on the pressure vessel, open 7 valves at the same time on the work surface, inject clean water into the pressure vessel, observe the smooth flow of water from the drain pipe of control valve 0, and then close the control valve 0 until When it overflows, tighten the bolts.
★ Fill the water tank with water.
★ Remove the two different column nuts on the water pump, pull out the upper baffle and the pump plunger, fill the pump with clean water, and then install it in the original direction to start the normal operation.
★ Adjust the electric contact pressure gauge to the position of 1.5 MPa.
★ Turn on the power and turn on the power switch to make the water pump run normally (there should be no shock phenomenon) and observe whether the water from the 6 mold bases is normal until there are no air bubbles.
★ Close the control valves one by one, observe whether the pressure of the pressure gauge rises, eliminate all leakage faults, and make the pressure stable within the adjusted range.
★ According to the standard test method, install the test molds one by one **, and initially cannot be tightened. Open the control valves of each test mold, observe the water leaked from each test mold seat, tighten the nuts, and adjust the electric contact pressure gauge to test pressure according to the requirements And it works.
六、维护和保养:
齿轮箱内应注入一定量的机油,使齿轮浸入机油内1.5公分为宜,在正常使用情况下每年更换一次。水泵的活塞及两个导柱,每天工作前加机油润滑一次,以延长水泵的使用寿命。每次试验完毕后,应将压力容器,管道阀内的水同过排污阀排。试模及试模座檫净,并涂防锈油脂保护。停用期间加盖防尘罩保护。
Five, maintenance and upkeep:
The gearbox should be filled with a certain amount of oil, and the gear should be immersed in the oil for 1.5 cm. It should be replaced once a year under normal use. The piston of the water pump and the two guide posts are lubricated with oil before working every day to extend the service life of the water pump. After each test, the water in the pressure vessel and pipeline valve should be drained through the drain valve. The test mold and the test mold base are cleaned and coated with anti-rust grease. Cover with dust cover during deactivation.