浙江爱马斯 | 机器人床垫生产线解决方案优质提供商
日产600张普通床垫生产线

产品介绍
Product Introduction

本条床垫生产线解决方案采用优质的不锈钢材质制作而成，使用寿命长达10年以上。可以实现多层不同厚度床垫生产过程中自动上料、人工自动床垫复合、人工检测、自动包装等功能。一套流水线一天（10H）可以实现600个床垫的加工工作，大大节省了人工成本。

生产工序以及预算

预算成本

生产效率：50S秒可组装一张床垫
综合科节省人力：12人
投资回报年限：1-2年
预算成本：机器人床垫复合系统180-260万
缝机(四边封)50-60万/台
布袋弹簧机80-160/台
辊筒输送线60-70万
床垫围边机50-90万
包装机55-65万
全局占地(包含纷缝机、弹簧机)：约2300m²

工序介绍

⇩布袋簧自动输送
⇩面料AGV输送到位
⇩面粘自动复合
⇩自动喷胶(PUR或热熔胶
⇩机器人自动纠偏精准贴合顶面料
⇩压合翻转
⇩二次喷胶(PUR或热熔胶)
⇩机器人自动纠偏精准复合底面料
⇩人工套围条
⇩5台围边机
⇩AI全自动检验
⇩压缩卷包
⇩自动码垛机
⇩AGV自动入库

⇩Automatic conveyance of pocket springs
⇩AGV delivery of fabric in place
⇩Automatic bonding of fabric layers
⇩Automatic adhesive spraying (PUR or hot melt adhesive)
⇩Robot precision alignment and attachment of top fabric
⇩Compression and flipping
⇩Secondary adhesive spraying (PUR or hot melt adhesive)
⇩Robot precision alignment and attachment of bottom fabric
⇩Put edge bａnd manually
⇩5sets tape edge machine
⇩Al- based fully automated inspection
⇩Compression and rolling packaging
⇩Automatic stacking machine
⇩AGV automated warehouse entry

技术特点

采用计算机智能控制系统导入 RFID 芯片技术，MES 管理系统及全自动化生产设备，MES、WMS 等管理系统，结合机器人自动生产线，使生产无人化、智能化。
Adopt computer intelligent control system, import RFID chip technology, MES WMS and other management systems, and combine with robot automatic production line to make production as unmanned and intelligent as possible

整体自动化程度高，建立生产控制中心 PCC，和 MES 系统集成，通过大屏实现床垫生产过程信息的实时查看以及现场生产的可视化监控，具有较高的展示效果。
The overall degree of automation is high. The production control center PCC and MES system integration are established to realize the real-time viewing of mattress production process information and ready-made visual monitoring through the large screen, which has high display effect.

通过打造床垫的数字孪生技术车间，实现床垫生产、仓储、运输、销售、售后的全生命周期过程的实时监控和快速追溯。
By building digital workshop for mattresses, we can realize the real-time monitoring and rapid tracing of the whole life cycle process of mattress production, storage, transportation, sales and after-sales

整体布局紧凑合理，材料、成品都可用 AGV 小车自动配送及入库。
The overall layout is compact and reasonable, and materials and finished products can be automatically distributed and stored by AGV trolleys

随着产品定制时代的到来，可让客户随时在网上查看到定制产品的实时信息
The overall layout is compact and reasonable. Materials and finished products can beautomatically delivered and warehoused by AFV trolley 。With the arrival of the era of product customization, customers can see the real-time information of customizednproducts on the Internet at any time.