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连续式裂解设备特点与优势:
主炉采用310S不锈钢材质,耐高温。直径530mm,长11500mm,壁厚12mm,分为上下两层。
一、市面上的间歇式裂解设备间歇工作,一次进料裂解一炉,完毕后需等待冷却方能出渣进行下次裂解,废轮胎热裂解设备厂家本设备通过热风加热,避免主炉直烧。主炉过多的经过加热冷却过程会降低使用寿命,增加安全风险。
二、为了使原料裂解好,本设备采用上下两个螺旋筒的结构设计,可使原料更加好地进行裂解。与传统裂解设备相比,本设备的一个显著优势就是通过引风机将热量均布到螺旋筒上,避免了主炉直烧,可大大提高设备寿命。
三、一号减速机带动螺旋顺时针送料,二号减速机带动螺旋逆时针送料,可使·原料很好受热,原料在下层螺旋筒内即能裂解,然后传送到渣箱内,当料位计感应到废渣到达限定位置后,水冷出渣就会自动出渣。传统裂解设备需要人工进行出渣,效率低下,人工成本高。
四、对于现行设备冷凝系统经常堵塞的情况,本设备主炉裂解出的油气通过上方连接的气包通入冷凝进行冷却,油气中冷凝产生的重油与油渣可直接回流到主炉内进行再次裂解,有效的降低渣油堵塞冷凝管道的几率。
五、相较于他厂生产的设备,本设备配备的渣箱可缓冲废渣堆积,通过料位计控制出渣量,使生产环境更加清洁。
六、为了使主炉热效率提高,本设备采用保温性能更好的专用锅炉棉,比市面上使用的高温陶瓷棉保温性好,能降低主炉能源的消耗,降低排放。
七、本设备进料为2厘米以内的颗粒。可持续性一边进料、一边出渣、一边出油。大大的提高了生产效率。并且大大的提高了油,炭黑的品质。油品粘稠度可以达到8.5。远业9.2的水平。
八、节约人工成本,本设备无需人工进料,只需一人即可完成操作。
The main furnace is made of 310S stainless steel with high temperature resistance. 530mm diameter, 11500mm long, 12mm wall thickness, divided into two layers.
1、 The batch cracking equipment on the market works intermittently, one furnace is fed at a time, and the slag can be discharged for the next cracking only after it is cooled. The equipment is heated by hot air to avoid direct burning of the main furnace. Too much heating and cooling process of main furnace will reduce service life and increase safety risk.
2、Two spiral drums are used to make the raw materials more fully cracked. A significant advantage of the equipment is that the heat is evenly distributed on the spiral drum through the induced draft fan, which avoids the direct combustion of the main furnace and greatly improves the service life of the equipment.
3、The raw material can be completely cracked in the lower spiral drum, and then transferred to the slag box. When the level meter senses that the waste slag reaches the limited position, the water-cooled slag will be automatically discharged.
4、The oil and gas are cooled by condensation through the air bag connected above. The heavy oil and oil residue produced by condensation in the oil and gas can be directly returned to the main furnace for re cracking, effectively reducing the probability of the residual oil blocking the condensation pipeline.
5、The slag box equipped with this equipment can buffer the accumulation of waste slag, control the amount of slag output through the level meter, and make the production environment cleaner.
6、The equipment adopts special boiler cotton with better thermal insulation performance, which can reduce the energy consumption of the main furnace and reduce emissions.
7、 The feed of the equipment is particles within 2cm. Sustainability feed, slag and oil at the same time. Greatly improved the production efficiency. And greatly improved the quality of oil, carbon black. The viscosity of oil can reach 8.5. It is far beyond the level of 9.2 in the same industry.
8、 Save labor cost, this equipment does not need manual feeding, only one person can complete the operation.
可利用原料和出油率:
终端产品:
安全设计:
1. 产生的一部分烟气包含烷类从C1-C4的气体是不能被液化的,这部分油气经过水封起到了脱硫除杂的作用,然后再进入到废气燃烧室进行燃烧,相对来说很安全可靠。
2. 水封具有脱硫除杂的作用,得到的干净的可燃性气体可直接回收利用,用来加热主炉,实现节约能源。
3. 专业的温度表,压力表可以随时监测温度和气压。
4. 正规废轮胎热裂解设备新式的加热方式优点结合了直接加热和间接加热的优点,使得操作更加安全。
5. 在生产过程中,废气燃烧室处于关闭状态,当压力过大时,将可燃气体送入燃烧室直接排烧,实现迅速降温降压,是一项可靠地安全保障措施。
6. 防出气口阻塞技术。
1. A part of the generated flue gas containing alkanes from C1-C4 cannot be liquefied. This part of oil and gas plays the role of desulfurization and impurity removal through water seal, and then enters the exhaust gas combustion chamber for combustion, which is relatively safe and reliable.
2. The water seal has the function of dechlorination and impurity removal. The clean combustible gas can be recycled directly and used to heat the main furnace to save energy.
3. Professional thermometer and pressure gauge can detect temperature and air pressure at any time.
4. The latest heating mode combines the advantages of direct heating and indirect heating, making the operation safer.
5. In the production process, the exhaust gas combustion chamber is closed. When the pressure is too high, the combustible gas will be sent into the combustion chamber to discharge directly, so as to realize rapid cooling and pressure reduction, which is a reliable safety guarantee measure.
6. prevent air outlet blocking technology.
技术优势:
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